Manufacturing Excellence
Integrated production from machining to export-ready packaging
Factory
Factory Overview
Our 45,000 sq. ft. integrated facility in Delhi houses CNC machining centers, VMC operations, heat treatment furnaces, assembly lines, and a fully equipped quality laboratory.
With 12 dedicated production lines across 11 product categories, we maintain consistent OEM-grade quality across 8500+ part numbers while meeting demanding export schedules.
Video Tour
Inside ATEK Manufacturing
Watch how raw materials become export-ready steering and suspension components at our Delhi plant.
Equipment
Machinery & Equipment
Precision machinery for every stage of production.
| Equipment | Type | Capacity | Qty |
|---|---|---|---|
| CNC Turning Center | CNC Lathe | Ø350mm × 500mm | 18 |
| VMC Machining Center | Vertical Mill | 800×500×600mm | 12 |
| Induction Hardening Unit | Heat Treatment | Up to 800°C | 4 |
| CMM Measuring Machine | Quality | ±0.002mm accuracy | 3 |
| Axial Play Test Station | Testing | 0–50kN load | 6 |
| Leak Testing Machine | Testing | 0.1 bar sensitivity | 4 |
| Assembly Line | Assembly | 2,500 units/day | 4 |
| Profile Projector | Inspection | 50× magnification | 5 |
Capabilities
Manufacturing Capabilities
End-to-end production capabilities from raw material processing to export-ready packaging.
CNC Machining
Precision CNC turning and milling for critical components.
VMC Operations
Vertical machining centers for complex part geometries.
Tool Room
In-house die and tool manufacturing capabilities.
Heat Treatment
Controlled heat treatment for optimal hardness and durability.
Assembly
Automated and manual assembly lines for finished products.
Packaging
Export-ready VCI packaging and palletization.
Testing
Axial play, leak testing, and dimensional verification.
Process
Process Flow
A structured manufacturing process with documented quality checks at every stage.
Raw Material
Verified alloy steel and forgings from certified suppliers with incoming inspection.
Machining
CNC and VMC precision machining to tolerances of ±0.02mm on critical dimensions.
Heat Treatment
Controlled induction hardening for optimal surface hardness and core toughness.
Assembly
Ball joint and linkage assembly on dedicated lines with torque-controlled fastening.
Testing
Dimensional, axial play, and leak testing in our in-house quality laboratory.
Packaging
VCI-treated export packaging with custom foam inserts and palletization.
Quality
In-Line Quality Checks
Every stage includes documented quality verification. Full details on our Quality page.
Packaging
Export Packaging Standards
Export-grade packaging designed to protect components through international transit.
VCI Anti-Corrosion Treatment
All export components are wrapped in volatile corrosion inhibitor (VCI) paper and sealed in polyethylene bags to prevent rust during sea transit up to 90 days.
Custom Foam Inserts
CNC-cut foam inserts protect each component from impact and vibration. Insert designs are part-specific to prevent movement within cartons.
Carton Labeling
Each carton is labeled with part number, quantity, lot number, gross/net weight, and country of origin per international shipping standards.
Palletization
Cartons are stacked on ISPM-15 heat-treated wooden pallets, stretch-wrapped, and strapped for container loading. Average pallet weight: 800–1200 kg.
Export Ready
Pre-Shipment Checklist
Every shipment passes a documented checklist before leaving our facility.
- Final dimensional inspection report
- Material test certificate (MTC)
- Batch traceability lot number
- VCI anti-corrosion packaging
- Custom foam insert protection
- Palletized and shrink-wrapped
- Commercial invoice and packing list
- Certificate of Origin (COO)
- Bill of Lading / Airway Bill
- Test report (on request)
Tour Our Manufacturing Facility
Contact us to schedule a virtual or in-person factory visit.